How to choose the right cutter
Today it is quite difficult to name the exact number of all those works where a chaser may be required. This technique has been developed for the opening of the roadway, the restoration of cracks and cutting coatings for communication channels. Nowadays, with its help, landscaping, car parks and even runways for airplanes are being equipped. The device easily makes the seams of a given depth in asphalt and concrete coatings and is the only technical device that is successfully used to process any non-metallic surfaces. However, the main scope of the joint cutter remains the repair and construction works and road maintenance.
Content
Tool design
Usually, all models are a standard design that consists of a sturdy frame, a powerful engine, a round diamond cutter and a control panel. The mechanism has a special coating that protects the operator of the device from falling into it of concrete chips. In addition, the tool provides for adjustment of the depth of the seam.
The main part of the cutter is diamond discheadwhich is available in several types. It is chosen for a specific type of upcoming work. For example, if you plan to cut asphalt, then a disk with rare teeth is taken, and for cutting concrete, a specimen with closely spaced and smaller teeth is selected.
The saw cutter has two modes of operation: dry and wet. In the second variant, its diamond cutter is moistened with water, regularly coming from a special container, fixed under the device panel.
Cutting with a joint cutter replaces several tools at once, which include a jackhammer and scrap. When working with them, it will take a lot of physical effort and a lot of timewhereas with a chaser, the amount of work will be completed quickly and without much stress, even if there are reinforcements in the hardened concrete.
Types of joint cutters and their comparative characteristics
Manual seam cutter is a very useful tool with many advantages over other units. The device is of three types.
- Diesel. It is used on road and large industrial facilities. These are the most powerful of all devices, they easily cope with high industrial loads. Can cut to a depth of 10,000mm.
- Electric. Used for work, mainly in closed areas. The main advantages are the absence of exhaust gases and a low level of noise. The main disadvantage is a small area of use, completely dependent on the length of the electrical cable. Can cut to a depth of 500 mm.
- Gasoline. These are the most popular and popular models. The main advantages are autonomy and high power. The main disadvantage - exhaust gases, limiting the scope of their application.
The most widespread of the carvers is gasoline, as it has a number of undeniable advantages.. Gasoline shovnerezchik very maneuverable and can be used where there is no electricity. It has a small size compared to diesel options. For example, its most powerful model weighs no more than 600 kilograms. At the same time, despite the modest size, it has great power and can easily cope with very strong types of asphalt and reinforced concrete. In addition, the gasoline unit is a cost-effective option, as it costs much less than electric.
Rules of the tool
When planning the construction and repair works, in each case a certain chaser is selected. In the case when the depth of the seam is not so large, you can use a seam cutter with a manual drive. For deeper cutting in asphalt concrete pavement, models are used that have hydraulic drive. This unit significantly increases labor productivity and makes the work of the operator much easier.
While using the chaser, it is necessary to carefully monitor its disc. During prolonged work on it must constantly water flowserving as a cooling. This is especially important for concrete.If this condition is not met, then the service life of the diamond disc will be several times lower than the calculated one. In preparation for the beginning of the working cycle, it is necessary to check the fixation of the nozzle and the presence of possible backlash.
Starting the device must be carried out before the contact of the diamond disk with the surface to be treated.
If it is planned to use a fuel unit at the facility, then it should be remembered that during its operation significant exhaust emission. Therefore, this type of joint cutter is recommended for asphalt in open and well ventilated areas.
Characteristics for selection
The main indicator of any chisel is the cutting depth, which determines the technical characteristics of this equipment.. As a rule, the depth of the joint depends on the disc on the joint cutter, as well as on the power of the unit, which can be in the range from 1.2 kW to 3 kW and more. The power of the apparatus is selected depending on the upcoming work front.
For example, for domestic use, from 1.2 to 1.5 kW is sufficient, and for professional use - ranging from 2 kW and above.
Many well-known manufacturers equip their models with a set of special featureswhich successfully complement their basic characteristics. These include:
- protection against unforeseen overloads,
- special system, leveling the destructive effects of vibration,
- smooth start-up equipment and a range of other technical solutions that manufacturers are constantly trying to improve.
Shove Cutter Manufacturers
To choose a quality tool, you need to know not only the required parameters, but also to familiarize yourself with common manufacturers of this type of equipment. We list three popular brands whose products are highly reliable and excellent performance.
Wacker neuson
One of the most famous brands in the construction equipment market is Wacker Neuson. Devices under this brand can be found on many construction sites in the world. And although this brand is only a little more than ten years old, during this time the company has managed to fully use all the production experience that it inherited from its predecessors. Today, Wacker Neuson products can be bought in more than 180 countries. In Russia, a wide range of production company shvnarezchikov.Among them are the most popular models:
- Wacker Neuson BFS-1345W at a price of 150,000 rubles;
- Wacker Neuson BFS 735A at a price of 85,000 rubles;
- Wacker Neuson BFS 940 at a price of 140,000 rubles.
Zitrek
Special equipment for road maintenance and construction is produced by Zitrek Corporation, whose main office is located in the Czech Republic. A distinctive feature of the Zitrek brand is the high quality of its products and affordable price. The company's priorities are in the field of development and the subsequent introduction of new innovative solutions, as well as in the area of increasing the level of guarantee for all special equipment. The company sells through its dealer network in Russia several models of shovnarezchikov. The price range of products ranges from 65 to 100 000 rubles, and the popular models:
- Zitrek CNQ14-2 091-0028 at a price of 65,000 rubles;
- Zitrek CNQ18-2 091-0029 at a price of 75,000 rubles;
- Zitrek CNQ12-2 091-0036 at a price of 42,000 rubles;
Diam
Diam is a group of Korean companies that was established in 2004. It includes both manufacturing enterprises and many trading platforms. From the very beginning of its work, Diam Corporation was engaged in the implementation of specialized equipment of its own production and well-known brands of some other companies.
Tools manufactured under the Diam brand are designed for a wide consumer, for which the main selection criterion is the ratio of the cost of the product and its quality level.
One of the most popular models:
- DIAM JRK 350 H at a price of 69,000 rubles;
- DIAM RK 450 H at a price of 91,000 rubles;
- DIAM RK 600 H at a price of 110,000 rubles.