How to make headphones yourself

Headphones are one of the most popular devices in the modern world. Like any device, they have an unpleasant tendency to damage at the most inopportune moment. The frustrated owner immediately goes to the store to buy a new headset to replace the lost one, and does not even think about how to make headphones with his own hands. Although this procedure is not as complicated as it seems at first glance.

Manufacturing steps

Making them from scratch is quite a difficult and painstaking task, or work with ready-made material. But be that as it may, the procedure will still consist of four steps:

• plug connection;

• cable processing;

• speaker assembly;

• packaging of parts in the body.

All items will have to buy in a specialty store or separate from the failed headsets. The case will also have to look separately or make yourself. There are several original recipes for how to mold it from plastic at home. The process is long and painstaking, but if you are accustomed to make something on your own, no one forbids experimenting.

Assembling new headphones from the parts of the previous ones will not require you to have specific knowledge about the equipment, the main thing is to stock up on a tool. To work you will need:

• special nippers, clerical knife or sharp blade;
• soldering iron, a little solder, rosin;
• insulating tape.

Required device components

Before you begin the procedure, it will be helpful to get a little understanding of the headphone device. Standard equipment includes such necessary items.

Plug

This is a detail better known as mini—jack, with a diameter of three and a half millimeters, designed to connect headphones with the main device. Experts call it the TRS connector because of the three contacts that can be easily detected on the surface.These contacts receive signals from a line-out on a music device or mobile phone. Depending on the manufacturer, they may be;

• two - this number is typical for mono headphones;
• three for stereo devices;
• Four - this configuration is used in the manufacture of headsets.

Particular attention should be paid to this detail, since the performance of the future product will depend on it.

Cable or main wire

It can be made in the form of a round cord or a flat black ribbon. Manufacturers make double and single cords - it depends on whether they are connected to one speaker or to both. Under a layer of insulating material and protective varnish are placed copper conductors - left channel, right channel and grounding wiring. As a rule, the wires are marked with different colors - this allows us not to be confused with them during production, or, as in our case, during repair.

Speakers

This is the main element of any headphones, on which the playback and sound quality depends. The sound emitter can belong to any class - wide spectrum, low frequency or vice versa,high-frequency playback, dome or idle. However, most often headphones are used standard speaker the simplest type. He can not boast of high power or sensitivity, but it has the reliability and unpretentiousness to the conditions.

It is rather difficult to buy a speaker separately, it is even more difficult to assemble without special tools, do not create unnecessary difficulties for yourself and simply cut off the necessary elements from old headphones.

Try to evenly bite the wire, avoiding the splitting of the copper conductor.

So the headphone device is pretty simple. Disassembling a failed device and using its parts to assemble a new one will not be a difficult task. But before you start the procedure, you need to find out why the old device failed.

Parts Verification

Headphone breakdown can occur for a variety of reasons. The first thing to do before disassembling the parts is to make sure that they are not working. There are often cases when the problem was hidden in the main device, but the owner, not understanding the situation, threw out completely serviceable headphones.

If you are sure that the reason lies in them, then before you collect new headphones, decide which parts you can use. Typical problems with such devices are faulty plug contacts, a broken wire, or faulty sound emitters. How to make headphones in this case? Collect working parts from three different pairs.

Disassembly

It is quite easy to disassemble old headphones with your own hands, the main thing is to find the right tool. Feel free to cut old headphones into parts, carefully separating them from each other. a sharp knife. Do not forget to leave a small tail of the wire for subsequent soldering. For a plug, three centimeters of cable will suffice, the same length will be enough for the speakers.

If you could not find a serviceable plug, you will have to tinker a bit. Take any suitable part and completely remove it from the rubber linings. After that, clean the surface from old contacts. For the new cable, you can use segments of different lengths, connect them to each other with a soldering iron - a matter of five minutes.

Build new headphones

At the first stage you need to deal with the plug. Connect it to the cable in two ways:

• fully serviceable parts simply soldered to the cord;
• the defective part will have to completely clean and re-attach all contacts.

Consider the second situation in more detail. The main design of the plug is not subject to breakage, there is simply nothing to break. However, contacts that transmit signals can easily fail, and then they have to be replaced.

Depending on the class, the metal base of the part may have a different number of wires.. Stereo headphones have three - two transmitting for the left and right speakers and a ground wire. Grounding usually has the longest wire, fixed on the long, extending from the base of the plug.

Strip the main cable and find the necessary wires. Connect them with contacts, the sequence here does not matter. The main thing to remember is that the wires must be isolated from each other.

Cable extension

This operation does not require detailed explanations, as it is carried out on a whim. Take pieces of wire and twist them together. Fix the place of twisting with a soldering iron and the required amount of solder. At the end of the procedure, wrap the wires with shrink tape.

Installation of sound emitters

Now let's take care of the most important part of the headphones, namely, the speakers. Disassemble the casing of your chosen parts and look for contacts similar to those already used on the plug. Attach to the first wire transmitterd, to the second lead ground. After that, apply solder to the contacts and carefully insulate the wiring. Assemble the housing in reverse order.

How to make USB - headphones

Nowadays a new type of headphones is becoming popular, which, however, also often becomes unusable. How to make a usb-headphones with their own hands, if they have a broken connector? Everything is very simple. To begin, remove the damaged part with pliers or a sharp knife. Then take serviceable connector and carefully solder it to the main cable.

Remember that, as when working with a plug, you need to pay attention to the contacts and do not overdo it with rosin. The rest of usb-headphones are no different from ordinary, and the assembly process has no fundamental differences.

How can I make headphones with a microphone? Just at the final stage, solder the microphone contacts to the cable, and you will have a full-fledged headset.